This 2025 model shows good reliability, primarily driven by a below-average recall rate for the CHEVROLET brand.
Key Factor:below-average recall rate
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Safety Alert
Safety Alert: This model has a higher recall frequency (2) than the average CHEVROLET vehicle (0.9). Owners should prioritize checking these components.
2 recalls for this vehicle0.9 avg. recalls per vehicle (brand)
📋Why This Matters
Powertrain issues affect both daily reliability and long-term ownership costs. Unexpected stalling creates inconvenience at best and safety hazards at worst.
Insurance companies review vehicle reliability data when setting premiums. Models with elevated recall rates often see adjusted pricing.
Focus Area:powertrain reliability
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Expert Analysis
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Recall Trend:No Change in recalls
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Primary Risk Area:Various
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Vs Brand: Worse than avg (0.9)
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Summary:
Safety & Reliability Score
83/100
Score Breakdown
Recall Impact-16
Complaint Impact-1.5
Investigation Impact-0
Technical Specifications
Key specifications for the 2025 CHEVROLET 7500XD
Model Year2025
MakeCHEVROLET
Model7500XD
Fuel TypeGasoline
Body ClassPassenger Vehicle
Safety History Timeline
Dec24
ISSUEFirst Report
Jan25
NEWProduction
Jan25
RECALLRecall Issued
Jan25
RECALLRecall Issued
✅
No Consumer Complaints Reported
Great news! There are currently no consumer complaints on file with NHTSA for the 2025 CHEVROLET 7500XD. This is a positive indicator of owner satisfaction.
Primary Risk Areas
FUEL SYSTEM, OTHERSUSPENSION
Official Safety Recalls (2)
Campaign: 25V630000
FUEL SYSTEM, OTHER:FUEL FILTER
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Summary
Isuzu Motors Limited (Isuzu) is recalling certain 2022-2026 Isuzu FVR, Isuzu FTR, Chevrolet 6500XD, and 2023-2026 Chevrolet 7500XD vehicles. The fuel heater may overheat, melting the casing and allowing fuel to leak into the electrical connector.
Consequence
A fuel leak in the presence of an ignition source increases the risk of a fire.
Remedy
Dealers will inspect and replace the fuel heater and electrical connectors as necessary, free of charge. Owner notification letters were mailed November 7, 2025. Owners may contact Isuzu customer service at 1-866-441-9638. Isuzu's number for this recall is V2504.
Campaign: 25V719000
SUSPENSION:REAR:SPRINGS:LEAF SPRING ASSEMBLY:HANGER/BRACKET
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Summary
Isuzu Motors Limited (Isuzu) is recalling certain 2022-2026 Isuzu FVR, 2023-2026 Chevrolet 7500XD, 2018-2026 Chevrolet 6500XD, and Isuzu FTR vehicles. The axle stabilizer bracket bolts may crack and break, allowing the bracket to detach from the vehicle.
Consequence
A detached axle stabilizer bracket can create a road hazard for other vehicles, increasing the risk of a crash.
Remedy
Dealers will replace the stabilizer bar brackets, free of charge. This is a Phased campaign. Phase 1 will include Class 6 vehicles (FTR, Chevy 6500XD). Isuzu will notify owners on or about 12/12/2025. Phase 2 will include Class 7 vehicles (FVR, Chevy 7500XD). Isuzu will notify owners on or about 2/2/2026. Owner notification letters were mailed December 12, 2025 to FTR and Chevrolet 6500XD owners. Interim owner notification letters explaining the safety risk were mailed by December 12, 2025 to FVR and Chevrolet 7500XD owners. A second notice will be sent once the remedy has been finalized. Owners may contact Isuzu customer service at 1-866-441-9638. Isuzu's number for this recall is V2506.
NHTSA Investigations
0 investigations
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No active investigations for this vehicle.
Consumer Complaints
0 complaints
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No consumer complaints recorded for this vehicle.
Frequently Asked Questions
Are there any recalls for the 2025 CHEVROLET 7500XD?
Yes, the 2025 CHEVROLET 7500XD has 2 recorded recalls from NHTSA. These recalls cover various components including FUEL SYSTEM, OTHER:FUEL FILTER, SUSPENSION:REAR:SPRINGS:LEAF SPRING ASSEMBLY:HANGER/BRACKET.
Is the 2025 CHEVROLET 7500XD safe to drive?
The 2025 CHEVROLET 7500XD has 2 recalls. If you own this vehicle, check with your dealer to ensure all recall repairs have been completed. Most recalls have free remedies available.
Where can I check if my 2025 CHEVROLET 7500XD has open recalls?
You can check for open recalls by visiting NHTSA.gov and entering your Vehicle Identification Number (VIN), or by contacting your local CHEVROLET dealer.
📊Year-over-Year Context
➡️Stable Pattern
Compared to earlier years, the 2025 model shows stable reliability patterns. No meaningful structural change detected in recall frequency between adjacent model years.
🎯Risk Areas & Recommended Actions
Based on recall data, these components require verification:
1
Fuel system, other
Issue: presents fire risk under certain conditions
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If you already own this vehicle: Contact your dealer immediately to confirm fuel system, other recall is complete. Recall repairs are always free.
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If you are evaluating a used example: Request VIN and verify all fuel system, other recalls are completed before purchase.
Campaign:25V630000
2
Suspension
Issue: increases crash or loss-of-control risk
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If you already own this vehicle: Contact your dealer immediately to confirm suspension recall is complete. Recall repairs are always free.
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If you are evaluating a used example: Request VIN and verify all suspension recalls are completed before purchase.
Campaign:25V719000
💡Visit NHTSA.gov or contact your CHEVROLET dealer to verify recall completion status.
🧭What This Means for You
This information is especially relevant for drivers who rely on stop-and-go traffic or frequently use auto start-stop systems.
If you're unsure, we recommend starting with a VIN check or consulting a certified mechanic.
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If You Own This Vehicle
Verify all 2 recalls have been completed using your VIN at NHTSA.gov or through your CHEVROLET dealer.
If any recalls are open, schedule service immediately—recall repairs are always free.
Consider setting up VIN-specific alerts to receive notification of future recalls.
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If You're Buying Used
Request the VIN before purchase and verify recall status at NHTSA.gov.
This model year shows favorable reliability metrics compared to alternatives.