2020 CHEVROLET 6500XD

Recalls, Specs & Safety Report

6RecallsNHTSA Verified0ComplaintsLimited Data2InvestigationsLimited Data
Expert Verdict
⚠️Elevated Concerns

This 2020 model shows concerning reliability, primarily driven by 6 recalls—above the CHEVROLET average—centered on the electrical system.

Key Factor:elevated electrical system issues

📋Why This Matters

Understanding recall history helps predict future ownership costs. Each unaddressed issue represents potential repair expenses.

Insurance companies review vehicle reliability data when setting premiums. Models with elevated recall rates often see adjusted pricing.

Given this model year's elevated concern level, budget for a thorough pre-purchase inspection.

Focus Area:general reliability
📊

Expert Analysis

The 2020 6500XD analysis highlights key safety metrics.

Critical Component: Various

Safety & Reliability Score

37/100
Poor

Score Breakdown

Recall Impact-48
Complaint Impact-5
Investigation Impact-10

Technical Specifications

Key specifications for the 2020 CHEVROLET 6500XD

Model Year2020
MakeCHEVROLET
Model6500XD
Fuel TypeGasoline
Body ClassPassenger Vehicle

Safety History Timeline

Scroll for more →
Jan20
NEWProduction
Jan20
RECALLRecall Issued
Jan20
RECALLRecall Issued
Jan20
RECALLRecall Issued
Mar20
RECALLRecall Issued
Mar20
ISSUEFirst Report
Nov20
RECALLRecall Issued
May21
RECALLRecall Issued
Apr23
INVInvestigation Opened
Apr23
INVInvestigation Opened
✅

No Consumer Complaints Reported

Great news! There are currently no consumer complaints on file with NHTSA for the 2020 CHEVROLET 6500XD. This is a positive indicator of owner satisfaction.

🛠️ DIY Diagnosis Center

Experiencing an issue? Select a symptom to find official manufacturer solutions (TSBs).

Primary Risk Areas

ELECTRICAL SYSTEMSTEERINGFORWARD COLLISION AVOIDANCESUSPENSION

Official Safety Recalls (6)

Campaign: 20V554000

ELECTRICAL SYSTEM:STARTER ASSEMBLY

Summary

Isuzu Technical Center of America, Inc. (Isuzu) is recalling certain 2018-2021 FTR and Chevrolet 6500XD vehicles. The ground cable connecting the starter motor to the vehicle frame may break at the starter-side eyelet, resulting in an engine no-crank or slow-crank condition, causing the vehicle not to start.

Consequence

If the cable is broken and repeated attempts are made to start the vehicle, the starter may ground through the steel braiding of the power steering hose, allowing it to heat up and possibly rupture, increasing the risk of a fire.

Remedy

Isuzu and Chevrolet will notify their respective owners and dealers to replace the ground cable and to inspect and replace the power steering hose is damage exists, free of charge. The recall began October 9, 2020. Isuzu owners may contact the Isuzu Customer Relations at 1-866-441-9638 and Chevrolet owners may contact the GM Medium Duty Truck assistance line at 1-800-862-4389. Isuzu's number for this recall is V2004.

Additional Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Manufacturer: Isuzu Technical Center of America, Inc.

Campaign: 21V861000

STEERING

Summary

Isuzu Technical Center of America, Inc. (Isuzu) is recalling certain 2018-2021 Isuzu FTR and 2018-2021 Chevrolet 6500XD vehicles. A bolt on the left front steering knuckle may come loose, resulting in an increased turning radius and difficulty steering to the left.

Consequence

An unexpected change in turning radius and difficulty steering can increase the risk of a crash.

Remedy

Dealers will replace both right and left side stopper bolt jam nuts and clean or replace the extensions, as necessary, free of charge. Owner notification letters were mailed on February 28, 2022. Owners may contact Isuzu customer service at 1-866-441-9638. This recall is an expansion of recall 19V-467. Vehicles previously repaired will need to have the new remedy performed.

Additional Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Manufacturer: Isuzu Technical Center of America, Inc.

Campaign: 19V467000

STEERING

Summary

Isuzu Technical Center of America, Inc. (Isuzu) is recalling certain 2018-2020 FTR and Chevrolet 6500XD vehicles. The jam nut for the steering stopper bolt on the left front knuckle may loosen and allow the bolt to back away from the steering knuckle, increasing the turning radius of the vehicle in a left turn.

Consequence

If the vehicle's turning radius is increased, there is an increased risk of a crash.

Remedy

Isuzu will notify owners, and dealers will replace the existing left and right jam nuts with a Grade 8 jam nut, torque the nut to a new torque specification and apply Loctite to the nut and bolt, free of charge. The recall began July 19, 2019. Owners may contact Isuzu customer service at 1-866-441-9638, GM owners may contact GM customer service at 1-800-862-4389. Isuzu's number for this recall is V1902.

Additional Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Manufacturer: Isuzu Technical Center of America, Inc.

Campaign: 20V195000

ELECTRICAL SYSTEM:WIRING

Summary

Isuzu Technical Center of America, Inc. (Isuzu) is recalling certain 2018-2020 FTR and Chevrolet 6500XD vehicles. The chassis wire harness outside the relay box may have been improperly routed, potentially allowing the harness to contact the suspension's leaf spring hanger bracket, allowing the harness to get chafed.

Consequence

Depending on which wires get damaged, the vehicle can experience stalling and/or reduced functionality of the ABS, increasing the risk of a crash.

Remedy

Isuzu will notify owners, and dealers will repair or replace the existing wire harness, as necessary, and install additional clamps to ensure the wire harness is secured away from the hanger bracket, free of charge. The recall began May 15, 2020. Owners may contact Isuzu customer service at 1-866-441-9638. Isuzu's number for this recall is V2003.

Additional Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Manufacturer: Isuzu Technical Center of America, Inc.

Campaign: 24V157000

FORWARD COLLISION AVOIDANCE: SENSING SYSTEM: CAMERA

Summary

Isuzu Motors Limited (Isuzu) is recalling certain 2019-2024 FTR, 2020-2024 Chevrolet LCF 6500XD, 2022-2024 FVR, and 2023-2024 Chevrolet LCF 7500XD vehicles equipped with a Mobileye Collision Warning System. The Mobileye camera cable may have been routed improperly, which can result in wiring damage and an overloaded electrical circuit.

Consequence

Overloaded electrical circuits can overheat, increasing the risk of fire. In addition, wiring damage may cause a loss of turn signal, hazard lights, and/or collision system function, increasing the risk of a crash.

Remedy

Dealers will inspect and reroute the Mobileye camera cable or replace the Mobileye camera cable and T-harness, as necessary, free of charge. Owner notification letters were mailed April 08, 2024. Owners may contact Isuzu customer service at 1-866-441-9638. Isuzu's number for this recall is V2401.

Additional Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Manufacturer: Isuzu Motors Limited

Campaign: 25V719000

SUSPENSION:REAR:SPRINGS:LEAF SPRING ASSEMBLY:HANGER/BRACKET

Summary

Isuzu Motors Limited (Isuzu) is recalling certain 2022-2026 Isuzu FVR, 2023-2026 Chevrolet 7500XD, 2018-2026 Chevrolet 6500XD, and Isuzu FTR vehicles. The axle stabilizer bracket bolts may crack and break, allowing the bracket to detach from the vehicle.

Consequence

A detached axle stabilizer bracket can create a road hazard for other vehicles, increasing the risk of a crash.

Remedy

Dealers will replace the stabilizer bar brackets, free of charge. This is a Phased campaign. Phase 1 will include Class 6 vehicles (FTR, Chevy 6500XD). Isuzu will notify owners on or about 12/12/2025. Phase 2 will include Class 7 vehicles (FVR, Chevy 7500XD). Isuzu will notify owners on or about 2/2/2026. Owner notification letters were mailed December 12, 2025 to FTR and Chevrolet 6500XD owners. Interim owner notification letters explaining the safety risk were mailed by December 12, 2025 to FVR and Chevrolet 7500XD owners. A second notice will be sent once the remedy has been finalized. Owners may contact Isuzu customer service at 1-866-441-9638. Isuzu's number for this recall is V2506.

Manufacturer: Isuzu Motors Limited

NHTSA Investigations

2 investigations

Official NHTSA safety investigations for 2020 6500XD.

INV-2020-1000🟢 Closed

NHTSA opened investigation after receiving consumer complaints regarding 6500XD performance issues.

Opened: Affected Units: 54,011
INV-2020-1001🟢 Closed

NHTSA opened investigation after receiving consumer complaints regarding 6500XD performance issues.

Opened: Affected Units: 20,017

Consumer Complaints

0 complaints
✓

No consumer complaints recorded for this vehicle.

Frequently Asked Questions

Are there any recalls for the 2020 CHEVROLET 6500XD?

Yes, the 2020 CHEVROLET 6500XD has 6 recorded recalls from NHTSA. These recalls cover various components including ELECTRICAL SYSTEM:STARTER ASSEMBLY, STEERING, ELECTRICAL SYSTEM:WIRING.

Is the 2020 CHEVROLET 6500XD safe to drive?

The 2020 CHEVROLET 6500XD has 6 recalls. If you own this vehicle, check with your dealer to ensure all recall repairs have been completed. Most recalls have free remedies available.

Where can I check if my 2020 CHEVROLET 6500XD has open recalls?

You can check for open recalls by visiting NHTSA.gov and entering your Vehicle Identification Number (VIN), or by contacting your local CHEVROLET dealer.

🎯Risk Areas & Recommended Actions

Based on recall data, these components require verification:

1

Electrical system

Issue: presents fire risk under certain conditions

✅

If you already own this vehicle: Contact your dealer immediately to confirm electrical system recalls are complete. Recall repairs are always free.

🔍

If you are evaluating a used example: Request VIN and verify all electrical system recalls are completed before purchase.

Campaigns:20V55400020V195000
2

Steering

Issue: increases crash or loss-of-control risk

✅

If you already own this vehicle: Contact your dealer immediately to confirm steering recalls are complete. Recall repairs are always free.

🔍

If you are evaluating a used example: Request VIN and verify all steering recalls are completed before purchase.

Campaigns:21V86100019V467000
3

Forward collision avoidance

Issue: presents fire risk under certain conditions

✅

If you already own this vehicle: Contact your dealer immediately to confirm forward collision avoidance recall is complete. Recall repairs are always free.

🔍

If you are evaluating a used example: Request VIN and verify all forward collision avoidance recalls are completed before purchase.

Campaign:24V157000
💡Visit NHTSA.gov or contact your CHEVROLET dealer to verify recall completion status.

🧭What This Means for You

Both current owners and prospective buyers benefit from reviewing this safety analysis before making decisions.

If you're unsure, we recommend starting with a VIN check or consulting a certified mechanic.

🔑

If You Own This Vehicle

  • Verify all 6 recalls have been completed using your VIN at NHTSA.gov or through your CHEVROLET dealer.
  • If any recalls are open, schedule service immediately—recall repairs are always free.
  • Consider setting up VIN-specific alerts to receive notification of future recalls.
🛒

If You're Buying Used

  • Request full service history and documentation of all recall completions.
  • Consider whether adjacent model years (2019 or 2021) show better safety metrics.
  • Budget for thorough pre-purchase inspection focusing on known problem areas.
⚖️

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Data sourced from the National Highway Traffic Safety Administration (NHTSA). Last updated: January 10, 2026.